SEW SMARTER GUIDE

Good Construction Lasts

The construction details that make a real difference: sequence, seam allowance, reinforcement, interfacing, pressing and finishing.

Richard Reddington

40+ YEARS IN THE CLOTHING INDUSTRY

Practical advice from Richard Reddington

Garment technologist and product-development specialist with experience across fit, grading, construction, specifications and manufacturing.

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Good construction is not about making the inside of a garment complicated. It is about choosing a sensible method, using it consistently and controlling the areas that receive stress.

1. Construction sequence matters

A well-planned sequence gives you access to seams while they are still easy to sew and press. If an instruction asks you to close an area before a difficult operation that would have been easier while flat, it is worth stopping and understanding why.

2. Know the seam allowance

Seam allowance affects accuracy, handling and the finished dimensions. Make sure you know whether it is included in the pattern and whether different areas use different allowances.

Consistency matters particularly around collars, cuffs, armholes and curved seams where small errors can accumulate.

3. Reinforce where the garment needs it

Stress points include pocket openings, zip ends, button areas, drawcord exits, belt loops and some seam junctions. Reinforcement may be as simple as a bar tack, extra stitching, suitable interfacing or a small backing piece.

4. Interfacing should support, not dominate

The purpose of interfacing is usually to stabilise or shape a component. It should suit the weight and behaviour of the main fabric. Too heavy and the area becomes board-like; too soft and it may not do its job.

5. Press as you construct

Pressing is one of the biggest differences between “homemade-looking” and clean professional construction. Press seams at the appropriate stage, use suitable temperature and protect the cloth where necessary.

Pressing is not the same as ironing backwards and forwards. Often you want controlled pressure, steam and lifting rather than stretching the garment.

6. Choose seam finishes to suit the cloth

The right finish depends on fraying, thickness, transparency, stretch and the intended quality level. Options may include overlocking, zigzag, binding, enclosed seams or other specialist constructions.

There is no single “best” seam finish for every fabric.

7. Match needle, thread and stitch to the job

A needle that is too large can damage a fine fabric; one that is too fine can struggle with heavy cloth. Stretch fabrics may need a ballpoint or stretch needle depending on the construction.

Before sewing the garment, test the combination on an offcut using the same number of layers you will sew in the real seam.

8. Inspect the garment as you go

Do not leave quality control until the end. Check symmetry, matching points, stitch balance, puckering, seam alignment and pressing throughout construction. Problems are much easier to correct before the next operation hides them.

Construction quality check

Seam allowance consistent
Notches and balance points match
Stress points reinforced
Interfacing suits fabric weight
Seams pressed at each stage
Raw edges finished appropriately
Needle and stitch suit the fabric
Left and right sides are symmetrical
A resource I've reviewed

Sewing Pattern Secrets

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See Sewing Pattern Secrets
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